Tusaalooyinka Tafatiran ee Tignoolajiyada Mashiinnada Shaft
Tusaalooyinka Tafatiran ee Tignoolajiyada Mashiinnada Shaft
Dejinta qeexitaannada habraaca ee ku jira shaati Qaybaha ayaa si toos ah ula xiriira tayada workpiece, wax soo saarka shaqada iyo faa'iidooyinka dhaqaale. |
Iyadoo laga jawaabayo shuruudaha kor ku xusan, kuwan soo socda ayaa ah tusaale. Dufcaddii kaarburizing (sawirka kore), 40 xabo dufcaddiiba, walxo 20Cr, marka laga reebo dun gudaha iyo dibadda ah S0.9 ~ C59. Habka carburinging ayaa aad u dhib badan, waana in qaab-shaxeed habraaca loo sawiraa habka qalafsanaanta (sawirka).
Samaynta qeexitaannada habka ee qaybaha shafka waxay si toos ah ula xiriiraan tayada shaqada, wax soo saarka shaqada iyo faa'iidooyinka dhaqaale.
Qayb ka mid ah waxay yeelan kartaa dhowr hab oo farsamayn oo kala duwan, laakiin mid keliya ayaa ka macquulsan. In qaabeynta ee habka makiinada qeexid, qodobada soo socda waa in la xuso.
- 1.In falanqaynta habka ee qaybaha sawirka, waa lagama maarmaan in la fahmo shuruudaha farsamada ee sifooyinka qaabdhismeedka, saxnaanta, alaabta, daaweynta kulaylka, iwm.
- 2.Dariiqa farsamaynta ee qaybaha carburizing guud ahaan waa: goyn → abuurna → caadiyeyn → roughing → nus dhammayn → carburizing → ka saarida kaarboonka (qayb aan u baahnayn in la hagaajiyo adkaanta) → deminta → dunta, qodista ama qodista Groove → dhammayn
- 3.Xulashada tixraaca qallafsan: Haddii ay jirto meel aan mashiinka ahayn, dusha aan mashiinnada ahayn waa in loo doortaa tixraac qallafsan. Faasas tuurista ee u baahan in lagu farsameeyo dhammaan sagxadaha, dusha ugu yar ayaa lagu saxaa iyadoo loo eegayo gunnada farsamaynta. Oo dooro dusha siman, albaabka ha sii daa. Dooro dusha adag oo la isku halayn karo si tixraac qallafsan, halka tixraaca aan fiicneyn aan dib loo isticmaali karin.
- 4.Xulashada bartilmaameedka wanaagsan: si loo daboolo mabda'a isku dhaca aasaasiga ah, inta suurtogalka ah in la doorto saldhigga naqshadeynta ama bartilmaameedka isku-dhafka sida jaangooyada meelaynta. Iyadoo la raacayo mabda'a bar-tilmaameedka. Isticmaal tixraac meelaynta inta ugu badan ee suurtogalka ah inta badan hawlgallada. Inta ugu badan ee suurtogalka ah, tixraaca meelaynta ayaa ku beegan tixraaca cabbirka. Doorashada saxda ah ee saxda ah, dusha sare ee xasilloon oo la isku halleyn karo waa jaangooyo fiican.
Habka Spindle Machining
1.soo jeestay
Qalabka habka: CA6140, Mohs No. 3 reamer, Mohs No. 3 cabbirka furaha 1: 5 giraanta
Geedi socodka nuxurka: marka loo eego habka sketch u rogaya dhammaan cabbirka
- (1) Daloolka dhexe ee φ2 ayaa laga qodayaa hal daraf.
- (2) 1:5 taper iyo Mohs 3# tijaabada midabka kootada gudaha, korka xidhiidhka>60%.
- (3) Dhexroorka dibedda ee goobabada dibadda kasta oo la dejiyo waa in aanay ka badnayn 0.1 ee orodka radial ee daloolka dhexe.
Fiiro gaar ah: Ugu dambeyntii hubi
2.Quusashada
Waxyaabaha ku jira habka: daaweynta kulaylka S0.9-C59
3.soo jeestay
Waxyaabaha geedi socodka: deturningbonization. Hal cidhif ayaa isku dheggan, hal cidhifkuna waa dhexda
- (1) Wejiga ugu dambeeya ee leexashadu waxay hubisaa in dhererka tallaabada saxda ah ee saxda ah ee φ36 ilaa dhammaadka usheeda dhexe ay tahay 40.
- (2) dalool godka dhexe φ5B nooca
- (3) leexo
- (4) Wejiga ugu dambeeya ee leexashada, qaado dhererka guud ee 340 ee cabbirka, sii wad inaad si qoto dheer u qoddo 85, 60 ° chamfer
4.soo jeestay
Qalabka habka: CA6140
Waxyaabaha geedi socodka: hal clip iyo mid sare
- (1) U leexiya M30 × 1.5–6g dunta bidix dhexroor weyn iyo ф30JS5 ilaa Φ30+6.0 +5 .0++
- (2) U rogrogmada φ25 ilaa φ25+0.2+0.1 dhererka 43
- (3) U rogrogmada φ35 una roga φ353+0.4+0.3
- (4) Meesha ka gudubka taayirrada shiididda
5.soo jeestay
Waxyaabaha geedi socodka: U-rogid, hal clip iyo mid sare
- (1) Dhexroorka weyn ee dunta M30×1.5-6g iyo φ30JS5 ilaa φ30+0.6+0.5
- (2) U rogrogmada φ40 una roga φ40+0.6+0.5
- (3) Afyare shiidi shiidi giraangiraha
6.Milling
Waxyaabaha geedi socodka: Milling 19+0.28 laba diyaaradood cabbir ahaan
7.Daaweynta kuleylka
Waxyaabaha ka kooban habka: daawaynta kulaylka HRC59
8.Cilmi-baadhis
Nuxurka habka: Shiididda godka dhexe ee labada dhamaadka
9. Shiidi dibadda
Qalabka habka: M1430A
Mawduuca habraaca: laba tabo oo sare, (dhammaadka kale waxa lagu xannibay koofiyad)
- (1) shiidid qallafsan ee φ40 goobada dibadda ah, oo ka tagaysa 0.1 ilaa 0.15 haray
- (2) shiidid qallafsan φ30js goobada dibadda ah ilaa φ30t+0.1+0.08 (laba meelood) tallaabo shiidi
- (3) Shiidid qallafsan 1:5 taper, ka tagista gunnada shiididda
10.Gudaha shiidi
Qalabka habka: M1432A
Waxyaabaha ka kooban habka: isticmaal qalabka V-qaabeeya (meelaynta goobada dibadda ee ф30js5)
Momo's 3# koofiyadda gudaha ah (dib u isbarbar dhigaya Mohs 3# fur kootada) gunnada dhammaystirka 0.2 ~ 0.25
11.Daaweynta kuleylka
Waxyaabaha ku jira habka: daaweynta gabowga heerkulka hooseeya (dubidda), baabi'inta diiqada gudaha
12.soo jeestay
Qalabka habka: Z-2027
Nuxurka habraaca: wuxuu ku dheggan yahay hal cidhif oo ku qotoma hal daraf
- (1) Qodista φ10.5 godka, meelaynta leh gacan-hagaha, dun aan weerar
- (2) U-rogid, qodista φ5 tuubada M6-6H dun gudaha ah
- (3) 60° godka dhexe ee furitaanka
- (4) Qodista dalool dalool gacan-gacmeedka ф10.5×25 (durku isma beddelo)
- (5) 60° dalool dhexe, qallafsanaanta dusha sare 0.8
13.Pliers
Habka ka kooban
- (1) Geli taabashada farsamaynta dhalista gacanta geli godka taper
- (2) Weerar M12-6H dunta gudaha ilaa cabbirka
14.Cilmi-baadhis
Nuxurka habka: godka xarunta cilmi-baarista Ra0.8
15. Shiidi dibadda
Nuxurka geeddi-socod: qaybta shaqada waxay ku dheggan tahay labada sare dhexdooda
- (1) Shiidi Fiican φ40 iyo φ35φ25 goobada dibadda ilaa cabbirka
- (2) Milling M30×1.5 M30×1.5 bidix dun dhexroor weyn ilaa 30-0.2-0.3-
- (3) Dhammaystirka nus dhamaadka ф30js5 laba ilaa 30+0.04+0.03
- (4) Shiididda Fiican 1:5 taper ilaa cabbirkeeda, ku hubi habka midabaynta iyadoo loo eegayo dusha taabashada ayaa ka weyn 85%
16.Shiidid
Waxyaabaha ku jira habka: workpiece isku dhejinta labada sare, dunta shiida
- (1) Mill M30 × 1.5–6g dunta bidix ilaa cabbirkeeda
- (2) Milling M30×1.5-6g dunta ilaa cabbirka
17.Cilmi-baadhis
Waxyaabaha ay ka kooban tahay geeddi-socod: godka dhexe ee saabka Ra0.4
18. Shiidi dibadda
Qalabka habka: M1432A
Habka ka kooban
- (1) Shiidi si fiican, workpiece isku haysta labada sare dhexdooda
- (2) Shiididda Fiican 2-φ30-0.003-0.007 cabbirka, u fiirso dulqaadka joomatari
19. Shiidi gudaha
Qalabka habka: MG1432A
Habka ka kooban
Qalabka shaqada waxaa lagu rakibay qalab V-qaabeeya, iyo dhexda gudaha ee Mohs 3 ayaa lagu hagaajiyaa iyadoo lagu saleynayo 1-ф30 goobada dibadda ah (dejinta, meelaynta 2-ф30js5 goobada dibadda ah), iyo dusha xidhiidhka midabaynta midabaynta ayaa ka weyn. 80% Wuxuu u baahan yahay "1" iyo "2"
20.Guud
Waxyaabaha ku jira habka: nadiifinta iyo dahaadhka saliida ka hortagga miridhku, kaydinta toosan ee ku dheggan workpiece
Qodobbada qaarkood ee mashiinnada usheeda dhexe:
- 1.Labada godadka dhexe waxaa loo isticmaalaa tixraaca meelaynta, kaas oo u hoggaansamaya mabda'a aan soo sheegnay ee isku dhaca tixraaca iyo bar-tilmaameedka.
- 2.Qaybtu marka hore waxay isticmaashaa goobada dibadda sida tixraaca qalafsan, wejiga dhamaadka baabuurka iyo daloolka dhexe ee daloolka, ka dibna goobada dibadda ee baabuurka qallafsan waxaa la dhigayaa labada dalool ee xarunta sida tixraaca booska, iyo daloolka taper waxaa lagu farsameeyaa goobada dibadda ee baabuurka qalafsan sida tixraaca meelaynta, taas oo ah mabda'a tixraaca labada dhinac. Makiinadu waxa ay leedahay meelaynta xogta taas oo ka saxsan in ka badan hal mar. No. 3 Shuruudaha saxnaanta koontada Mohs aad bay u sarreeyaan. Sidaa darteed, qalabka V-qaabeeya ayaa looga baahan yahay si loo gaaro sharuudaha dulqaadka joomatari ee goobada dibadda ee 2-ф30js5 oo ah tixraaca meelaynta. Marka koofiyaddu ay ku jirto gudaha baabuurka, hal cidhif ah ayaa lagu dhejiyaa cidi, mid ka mid ah cidhifkuna wuxuu ku yaalaa dhexda dhexe, wareegga dibadda ayaa sidoo kale loo isticmaalaa tixraac fiican.
- 3.Marka semi-dhameystirka iyo dhamaystirka wareegga dibadda, fur koontada ah ayaa loo isticmaalaa, iyo daloolka dhexe ee koorta waxaa loo isticmaalaa tixraac meelaynta si loo dhammeeyo dusha wareegga dibadda ee usheeda dhexe.
Shuruudaha ku xidhid koontada:
- Furaha 1.Cone wuxuu leeyahay saxsanaan sare, isagoo hubinaya in dusha sare ee korantadu ay leedahay heer sare oo feejignaan leh oo leh dalool caarad ah.
- 2.Qalabka koontada waa in aan la bedelin ka dib marka la rakibo si loo yareeyo qaladka rakibidda ee ay keento rakibidda soo noqnoqda.
- 3. Dhexdhexaadiyaha dibedda ee dhexroorka dibadda ee koontada korantada waa in lagu sameeyaa meel u dhow dhammaadka shafka si loo fududeeyo ka saarista iyo ka saarida koontada.
- 4.Ka ugu weyn mashiinka mashiinka waa carburized oo ku engegan 20Cr birta daawaha hoose ee carbon, iyo workpiece looma baahna in la adkeeyo (M30 × 1.5-6g bidix, M30 × 1.5-6g, M12-6H, M6-6H), tegaayo 2.5-3mm ka saarida carbon. lakabka dushiisa. .
- 5.Ka dib markii dunta la demiyo, laguma farsamayn karo weelka. Haddii duntu marka hore la maroojiyo oo dabadeed la demiyo, duntu way qudhmi doontaa. Sidaa darteed, duntu guud ahaan ma ogola in la adkeeyo, markaa lakabka kaarboonka waa in lagu daayaa dhexroorka iyo dhererka qaybta dunta ee shaqada. Xadhkaha gudaha, lakabka decarburization ee 3 mm waa in sidoo kale looga tagaa albaabka.
- 6.Si loo hubiyo saxnaanta daloolka dhexe, godka dhexe ee workpiece sidoo kale looma ogola in la adkeeyo. Sababtan awgeed, wadarta guud ee dhererka bannaan waa 6 mm.
- 7.In si loo hubiyo saxnimada shiida ee goobada dibadda ee workpiece ah, habka shiiddo godka xarunta ka dib markii daaweynta kulaylka, iyo qallafsanaanta dusha sare loo baahan yahay. Marka wareegga dibadda uu dhulka ku jiro, wareegitaanka saameeya qaybta shaqada ayaa inta badan sabab u ah isku xirnaanta labada godood ee sare iyo qaladka wareega ee daloolka sare.
- 8.Si loo baabi'iyo walbahaarka shiida, habka gabowga heerkulka hooseeya (dubidda) ayaa la habeeyaa ka dib markii shiidi qallafsan.
- 9.Si aad u hesho goobabada sare ee saxda ah, shiididdu waa in loo qaybiyaa shiidid qallafsan, dhammayn-dhamaystir, iyo shiidid fiican. Shiididda wanaagsan waxaa lagu habeeyay mishiin wax shiididda oo sax ah.
Ku xir maqaalkan : Tusaalooyinka Tafatiran ee Tignoolajiyada Mashiinnada Shaft
Qoraalka Daabacaadda: Haddii aysan jirin tilmaamo gaar ah, dhammaan maqaallada ku yaal boggan waa kuwo asal ah. Fadlan tilmaam halka laga soo daabacayo: https: //www.cncmachiningptj.com/,thanks!
PTJ® waxay bixisaa nooc buuxa oo ah Custom Precision CNC machining Shiinaha adeegyada. ISO 9001: 2015 & AS-9100 shahaado haysta. 3, 4 iyo 5-dhidib sax sax ah Mashiinka CNC adeegyada ay ka mid yihiin shiidida, u jeesashada tilmaamaha macaamiisha, Awoodda qaybaha birta & balaastigga lagu farsameeyo oo leh dulqaad +/- 0.005 mm.dhinta tuurista,bir bir ah iyo xarigBixinta noocyada, noocyada wax soo saarka oo buuxa, taageero farsamo iyo kormeer buuxa.Serves the baabuur, hawada sare, caaryada & qalabka, laydhka hogaaminaya,caafimaadka, baaskiil, iyo macaamil korantada warshadaha. Gaarsiinta waqtiga-Waqtiga ah wax yar nooga sheeg miisaaniyadda mashruucaaga iyo waqtiga la keenayo. Waxaan istiraatiijiyad kula yeelan doonnaa si aan kuu siino adeegyo ugu kharash jaban si aan kaaga caawino inaad gaarto yoolkaaga, Ku soo dhowow nala soo xiriir sales@pintejin.com ) si toos ah mashruucaaga cusub.
- 5 Qalabaynta dhidibka
- Qodista Cnc
- CNC leexinta
- Warshadaha Farsamada
- Habka Mashiinka
- Daaweynta dusha sare
- Mashiinnada Birta
- Mashiinka caaga ah
- Caaryada Metallurgy Caar
- Casting Die
- Qaybaha Gallery
- Qaybaha birta otomaatiga ah
- Qalabka Mashiinka
- LED Heatsink
- Dhismaha Qaybaha
- Qaybaha Mobile -ka
- Qaybaha Caafimaadka
- Qaybaha elektarooniga ah
- Mashiinka loogu talagalay
- Qaybaha Baaskiilka
- Mashiinka Aluminium
- Macdanta Titanium
- Machining Steel ahama
- Farsamaynta Naxaasta
- Mashiinka Naxaas
- Mashiinka Daawaha Super
- Mashiinka Feejignaanta
- Mashiinka UHMW
- Farsamaynta Gaarka ah
- PA6 Mashiinka
- Maaraynta PPS
- Mashiinka Teflon
- Mashiinka Inconel
- Qalabaynta Qalabka Birta
- Waxyaabo Badan